4.1 一般要求
4.1.1 有粘附层的螺栓拧入螺母或螺孔时,螺母和螺孔应倒角。
4.1.2 粘附层可以防止零件完全脱离配合件。
4.1.3 有粘附层的螺栓在满足表2 规定的扭矩要求时,可重复使用3次。用于安装和调整时,允许
多次使用。
4.1.4 有粘附层螺栓在正常保管的情况下,应保证至少4 年内性能要求不发生变化。
4.2 预涂部位及长度
4.2.1 基本要求。
4.2.1.1 应确保螺栓和试验螺母拧紧后的旋合部分位于粘附层长度范围内。
4.2.1.2 粘附层的残余物不应影响螺栓的旋入。
4.2.2 标准预涂。
螺栓标准预涂部位及粘附层长度按下图的规定。尺寸α 范围内不应有粘附层。
4.2.3 特殊预涂。
螺栓特殊预涂部位及粘附层长度按下图的规定。尺寸α 范围内不应有粘附层。
4.3 锁紧要求
4.3.1 技术要求。
粘附层在不同环境条件下的扭短要求按表1 的规定。
表 1
类 型 | 环 境 条 件 | 扭 矩 要 求 | |||
预紧螺栓连接 | |||||
性 能a.b | 耐 温 性 | 室温 | 23 ℃ ± 5 ℃,相对湿度不大于 65% | 表 2 | |
高温 | 100 ℃放置 3 h | 表 2 | |||
150 ℃放置 3 h | 表 2 | ||||
200 ℃放置 3 h | 表 2 |
注: 1. 熔融聚酰胺粘附层的涂覆温度高达120℃,局部可短时间内达到约220 ℃~230℃,对于应用温度为150℃~200℃的粘附层,涂覆温度可能更高。高温会对螺栓表面涂层产生不利影响,尤其是破坏螺栓的耐腐蚀性能。
2. 如果在螺栓的锌片涂层、封闭剂、渗有润滑材料的涂料或另涂润滑油的表面上涂覆粘附层时,会影响粘附层的附着强度,导致拧入时粘附层脱落或使用次数减少。
a. 性能试验由粘附层制造商实施,作为粘附层的型式试验。
b. 特殊状况下由供需双方协商后进行试验。
4.3.2 扭矩值。
室温(23℃土5℃,相对湿度不大于65%)、高温(120℃、150℃和200℃)条件下,预紧螺栓连接的扭矩值按 表2 的规定。
表 2 单位:N•m
螺 纹 规 格 | 拧入扭矩 | 紧固扭矩 | 拧出扭矩 | ||||
第一次 Tin | TAa.b | 第一次 Tout | 第三次 Tout | ||||
max | 5.6、5.8 | 8.8、10.9、12.9 | min | max | |||
M3 | ─ | ─ | 0.43 | 0.6 | 1.2 | 0.1 | 0.08 |
M4 | ─ | ─ | 0.9 | 1.3 | 2.8 | 0.12 | 0.1 |
M5 | ─ | ─ | 1.6 | 2.6 | 5.5 | 0.18 | 0.15 |
M6 | ─ | ─ | 3 | 4.5 | 9.5 | 0.35 | 0.23 |
M8 | M8×1 | ─ | 6 | 11 | 23 | 0.85 | 0.45 |
M10 | M10×1.25 | ─ | 10.5 | 22 | 46 | 1.5 | 0.75 |
M12 | M12×1.25 | M12×1.5 | 15.5 | 38 | 79 | 2.3 | 7.6 |
M14 | M14×1.5 | ─ | 24 | 60 | 125 | 3.3 | 2.3 |
M16 | M16×1.5 | ─ | 32 | 90 | 195 | 4 | 2.8 |
M18 | M18×1.5 | ─ | 45 | 128 | 280 | 4.7 | 3.2 |
注:1. 其他螺纹规格的扭矩值由供需双方协商。
2. 按规定扭矩进行粘附层性能试验时,粘附层不应脱落。
a. 根据总摩擦因数μ=0.12 和90%Rel(5.6级)的最小值或90%RPf 的最小值(5.8级)或90%RP0.2 的最小值(8.8、10.9和12.9级)确定(见GB/T 3098.1)。
b. 对于符合GB/T 3098.6 和GB/T 3098.8 的螺栓,应按本表5.6、5.8 的扭矩值。
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